Controls Engineering

At Gear 5 , we specialize in designing and updating electrical control systems for various types of industrial facilities, including plants, cells, and tooling layouts. We also have the capability to customize our designs to meet specific requirements. In addition to creating new electrical control systems, we also have experience updating and maintaining existing systems, including electrical schematics on the plant floor and updates to existing solutions. This versatility allows us to provide comprehensive support to our clients in the industrial sector.

We also offer a range of services related to industrial automation, including programming support for PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), CNCs (Computer Numerical Control systems), and full plant programming. We have experience working with a variety of major brands, including Allen-Bradley/Rockwell, Siemens, Mitsubishi, FANUC, Omron, Modicon, GE, Bosch Rexroth, and more. In addition to programming support, our engineers are also knowledgeable about a range of servos, AC/DC motors, drives, and motion control products from various brands. We adhere to all custom design hardware and tooling requirements and have the expertise to provide comprehensive support to clients in the industrial sector.

Robotics Engineering

As a company, we offer programming and simulation support for a variety of robotics platforms, including ABB, FANUC, KUKA, Motoman, Nachi, Kawasaki, and more. We are skilled in creating 2D/3D simulations, conducting feasibility studies, and providing support for robot vision systems to help our clients integrate robotics into their operations and optimize the performance of their robotic systems. Our expertise in this area allows us to provide comprehensive support to our clients in the industrial sector.

Automation Consulting

As a company, we offer consulting services to help clients improve their operations. We offer an unbiased consultation with no product or hardware agenda, meaning that we will evaluate a client's current operations and provide recommendations for improvement without trying to sell a specific product or hardware solution. If we determine that a client does not need to automate or make changes to their existing system, we will let them know.

Our productivity roadmap can provide multiple alternatives for achieving a desired outcome, taking into account factors such as future growth plans, workforce staffing and training needs, and facility requirements. We have accumulated experience across a range of projects, technologies, and industries, making us a valuable resource for clients, particularly for startups and established manufacturers embarking on new product development.